Vortex Plasma Treatment

Vortex Plasma treatment System

Eltech's New Vortex Plasma treatment system is built around the concept of a high voltage Plasma discharge in atmospheric air while the plasma head is rotating. The versatility of this unit allows for use in fully integrated on robots, as a standalone unit, or any production line for covering more treatment area as the treatment head diameter is larger & rotating.

The purpose of surface treatment of polymer based materials is to increase surface wettability through plasma discharge. The low surface energy of polymer based substrates often leads to poor adhesion of inks, glues and coatings. To obtain optimum adhesion, it is necessary to increase the surface energy of the substrate to just above that of the material to be applied. Surface treatment with plasma results in improved surface adhesion properties.

Eltech offers a cost effective method for optimising the adhesion properties of printing inks, coatings, glue, paint onto a polymer surface including commonly used materials like polypropylene and polyethylene. This universal system developed by Eltech operates with special rotating DC motor for spinning Plasma Nozzles pointing inwards for uniform treatment and to minimize heat impact & Cover larger area. The system is able to rotate up to 3000 rpm / min. These self contained units can be installed within existing production lines or used as an off line process.

The system includes a high frequency generator, high voltage transformers, rotary plasma heads and customised stand alone or bench top treating station. To ensure proper Plasma Discharge from the Discharge Nozzle the compressed air must be within a certain level of pressure and volume. Eltech’s Vortex Plasma conforms with CE regulations and is CE marked.

Single Head Vortex Plasma treatment

Dual Head Vortex Plasma treatment

Specifications :
  SINGLE HEAD DUAL HEAD
Model vplasma-AC-1000 vplasma-AC-2000
Input Voltage 230 V AC, ± 5 % ,1 Ø , 3 Wire 230 V AC, ± 5 % ,1 Ø , 3 Wire
Input Frequency 50 Hz ± 5 % 50 Hz ± 5 %
Plasma Current 3.5 Amp 4 Amp
Output Voltage 3-5 KV 3-5 KV
Output frequency 40 KHZ 40 KHZ
Output power 1000 Watts 1000 Watts
Max. Ambient Operating Temp. 0 ~ 50°C 0 ~ 50°C
Discharge Head 1 2
Compressed Air Supply 3 Bar, Dry, Oil Free, Dust Free, Moisture Free 3 Bar, Dry, Oil Free, Dust Free, Moisture Free
Discharge Width 70 mm Maximum 70 mm Maximum
Dimensions 470mm X 310mm X 770mm 470mm X 310mm X 770mm
Weight 37 kg 43 kg
Certifications CE, RoHs, ISO CE, RoHs, ISO
  • Applying to all kinds of materials of conductivity & non-conductivity
  • Easy operation by simple button ON/OFF and Start/Stop
  • Ultra high frequency using latest IGBT technology
  • Long Lasting, Uniform, High surface treatment levels
  • Ideal for integration with industrial automation
  • Reliable industrial design
  • Ideal for high speed lines
  • Customized Design
Electronic Protection Features :
  • Overload Trip
  • Thermal trip for heatsink
  • MCB protection
  • Under voltage / Over voltage
  • Ozone extraction overload trip
  • Single Phasing
  • Door open
  • Audio / visual alarm
  • Forced cool converter for longer life
  • Easy to maintain
  • Easy to install
  • Cost efficient treatment process
  • HV transformer is able to used for long hours and continous work
  • Maximum operator safety
  • Soft start
  • Compact simple construction

Vortex Plasma Treatment System Manufacturers in Mumbai, Plasma Vortex